Dry Film Thickness Measurement On Non-Metal Substrates Reply

Film thickness is an important type of measurement for many manufacturing and research facilities. Variations in the thickness of a paint or coating can influence a multitude of properties affecting the final product including color, gloss, hardness, adhesion, scratch resistance, and a host of others. In order to attain the desired properties of a coating, the correct film thickness must be achieved. There are several ways to measure film thickness, both in the wet and dry phase of application. Wet film thickness gages such as interchemical and comb type gages can be used to measure the thickness of a coating before it has been cured. More often however, research and quality control departments want to know the thickness of a coating after it has cured.

Instruments for measuring the thickness of a dry coating can be split into two categories; destructive and non-destructive. Destructive film thickness tests involve cutting through the coating down to the substrate, often with the help of a specialized blade, and then looking at the layers under a microscope to determine the thickness. The drawback of this method is obvious: the product must be destroyed in order to take the measurement. In addition, destructive film thickness measurements are usually more time consuming than other types of thickness measurements. Generally preferred is a non-destructive method using what is typically called a dry film thickness or DFT gage. Most DFT gages operate using one of two measurement principles that can measure the thickness of a film applied to a metal substrate. The measurement principle used depends on whether the substrate is “ferrous”, meaning it contains iron and is typically magnetic, like steel, or “non-ferrous” meaning the substrate does not contain iron and is not magnetic, like aluminum. A dry film thickness gage is generally selected based on whether the substrate is ferrous or non-ferrous, and there are many gages available that contain both measurement principles for measuring on any type of metal substrate.

Much trickier is measuring dry film thickness on a non-metal substrate such as plastic. For non-destructive film thickness tests on these types of substrates, a different type of gage is needed. The PosiTector 200 uses a sonic principle to measure dry film thickness. This operates similar to sonar; sound waves are sent through the material, and the reflected sound waves are measured. Whenever a material of a different density is encountered the reflection will change, telling the gage it has reached the substrate or a different type of coating. By using this measurement principle the PosiTector 200 can measure film thickness on a wide range of non-metal substrates, and unlike typical DFT gages it can even differentiate between different layers of coatings, measuring the thickness of up to three layers at once.

Dry film thickness measurement of a clear coat on
plastic headlamp covers using the PosiTector 200.

One such application involves automotive headlamps. A hard protective clear coat is applied to the clear plastic of the headlamp in order to protect it from weathering and abrasion. It is crucial that the clear plastic remains clear so as to not obstruct the light beams. In order to achieve this, the clear coat must be applied at a specified thickness; thick enough that it retains the protective qualities of the coating, but thin enough that the coating remains smooth and clear. Since this coating is applied on clear plastic rather than metal, a typical DFT gage will not work for this application. However, tests have shown that the PosiTector 200 is very effective at measuring the thickness of the clear coat, alleviating the necessity of destroying the product in order to measure it. This instrument can save not only time by taking quicker measurements, but money as well by not wasting product. If your company has a need to measure dry film thickness on a non-metal substrate, be sure to talk with your BYK-Gardner representative about free sample testing today.

Free Viscosity Cup Conversion Chart from BYK-Gardner 2

Viscosity Conversion Chart Photo Courtesy of BYK-Gardner.

Viscosity Conversion Chart
Photo Courtesy of BYK-Gardner.

BYK-Gardner has a free Viscosity Cup Conversion Chart Poster that is available for your offices, labs or facilities around the world.  If you interested in ordering a free poster, BYK-Gardner Laboratories Blog has included the form to order your viscosity poster at the bottom of this post. More…

Another Shade of Grey: Interior Paint Color Considerations Reply

It wasn’t long ago that if a client wanted a neutral interior paint color, their choices were limited to different shades of white or beige. Color names like “ivory”, “canvas,” “off white”, and “pearl” adorned the walls of homes. Occasionally a room would be painted green, brown, blue, or yellow…but instances of grey were few and far between. Furthermore, professional designers and paint professionals were loathe to suggest or recommend a grey pallette to clients because matching grey to other colors felt like an insurmountable challenge.

My, how times have changed.

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4 EPA Guidelines You Must Know and Comply With When Painting a School or Learning Facility Reply

As a commercial painter, government contracts can be highly profitable, but they come with hurdles to acquire them and extra hoops to jump through for compliance. In particular, painting projects at schools and other educational institutions have more onerous regulations to deal with – most notably those issued by the Environmental Protection Agency (EPA). Today we’ll take a look at four of the major guidelines you’ll need to contend with.

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Let There Be Lights: 5 Ways Proper Illumination Improves Your Industrial Painting Projects Reply

When planning an industrial painting project, you’ll be focused on appropriate cost estimation, ensuring you have the equipment you need and the manpower to prep and get the paint on the walls, but how much time do you spend thinking about illumination? Stepping into a space and simply flipping on the light switches will rarely provide adequate lighting to do your work well. Today we’ll take a look at illumination standards and why they’re so important for your work.

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5 Tips for Professionally Refinishing Vintage and Antique Furniture Reply

Professional painters who can refinish old furniture back to its original state are few and far between. Old and antique furniture holds a special place in the heart of the owner and proper restoration requires patience, expertise, and a steady hand. Those that work with old furniture pieces, however, know that refinishing and repairing them is a lot less about paint or stain than it is about surface preparation. Here are the five places where you must pay the utmost attention to successfully refinish an old or antique piece of furniture.

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How to Protect Workers from Falls and Stay in Compliance with OSHA Regulations Reply

More than 4,300 workers die each year from on-the-job accidents. Nearly 40% of these fatalities are caused by falls, making it the most common source of worker death, followed by being struck by objects, electrocutions and being caught in between objects. What’s more, among the top 10 OSHA workplace violations that are cited, three relate to falls from heights – fall protection, scaffolding and ladder violations – most common in the construction industry, under which the commercial painting sector falls.

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Maximum Efficiency: Building Skill Sets in Your Paint Crew for Optimal Results Reply

Earl’s paint team includes two other people. Earl paints all trims and moldings, both inside and out. His nephew John cleans and primes all surfaces. Keith tapes off edges while John is priming, and then follows behind with the sprayer or roller to paint the walls.

Adrian’s paint team also includes three people, but they work in a different manner. Each member goes to a different room in the client’s house and begins taping off edges. Then they prime the paint surface. Once the primer is ready, each team member begins painting the walls. Then, when the walls have been completely painted, each individual begins working on the trim in the room.

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Professionalism from Start to Finish: 8 Simple Rules for Paint Job Cleanup Reply

The online review was far from glowing: “Three stars out of a possible five stars. The paint work was excellent, but the workers left behind three half-full cans of paint and threw their drop-clothes and rollers in my trash can. I don’t know how to dispose of the paint safely, so now it is being stored in my garage. And the rollers and drop-clothes filled the can so we had nowhere to put our household trash until later in the week when the garbage man came by. The paint work was excellent, but these guys really dropped the ball on finishing the job the right way.”

A great paint job can be overlooked by clients when the final impression you give is one of messiness and disorder. It’s important to understand that the job is not complete until the paint is dry, the job site is clean, and the client is happy. Cutting corners at the end of your work in an effort to save time carries too high a price.

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Creative Painting Techniques: Jazz Up Office and Commercial Space with Shadow Lines Reply

If you’ve been asked for input on color and design for a commercial painting project in an office space or residence, you may want to recommend something more dramatic to wake up the space. One cool trick to try is shadow lines, which is another name for vertical or horizontal lines that can prove utile as well as decorative. Today we’ll take a look at different shadow line configurations and how these can work for different clients.

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